Project Overview
The Liuzhou Xiangyun Building Materials Project is a major 2,500 TPH aggregate production base in Liuzhou City, Guangxi Province. The facility operates 24/7 with 95% availability, supplying aggregates to Liuzhou massive infrastructure and automotive manufacturing sectors.
Project Scope
WSHT provided a high-capacity crushing and screening system designed for continuous operation with redundant equipment for maintenance flexibility.
Process Flow
Primary Crushing: C160 jaw crusher (1600×1200 mm, 400-1000 t/h) with hydraulic CSS adjustment and automatic tramp iron protection.
Secondary Crushing: 3× HP500 cone crushers in parallel (150-300 t/h each) with individual VFD drives for load optimization.
Tertiary Crushing: 2× HP300 cone crushers (80-180 t/h each) in closed circuit with 2× 3YK-2460 vibrating screens.
Stockpile: 6× radial stackers create 30,000-tonne live stockpiles per product size. Automated truck loading with weigh-bridge system.
Key Equipment
| Equipment | Specification | Capacity |
|---|---|---|
| C160 Jaw Crusher | 1600×1200 mm, 400-1000 t/h | Primary |
| 3× HP500 Cone Crushers | VFD, 150-300 t/h each | Secondary |
| 2× HP300 Cone Crushers | Short-head, 80-180 t/h | Tertiary |
| 2× 3YK-2460 Screens | 3-deck, high-capacity | Classification |
| 6× Radial Stackers | 1.2 m belt, 800 t/h | Stockpiling |
| Weigh-Bridge System | Automated truck loading | Logistics |
| Redundant Crushers | N+1 configuration | Availability |
| SCADA + VFD | Load optimization, 24/7 | Intelligence |
Project Highlights
- Capacity: 2,500 TPH (750,000 TPA)
- Operation: 24/7, 95% availability, 340 days/year
- Redundancy: N+1 crusher configuration
- Market: Liuzhou infrastructure + automotive industry
- Power: 12 MW connected, 9 MW average
- Stockpile: 180,000 tonnes total live capacity
- Timeline: 10 months EPC delivery
- Location: Liuzhou City, Guangxi, China
